The Maple-Vail Book Manufacturing Group

The Maple-Vail Book Manufacturing Group and Amerikal Products Corp. have unveiled a process called THINKTech that will allow books to be printed on a heat-set web press without any curing. The companies claim the new, sustainable process will revolutionize how books are printed and manufactured. The THINKTech process, which was developed after Maple-Vail switched from traditional pressroom chemistry to Amerikal’s Genesis line of sustainable chemistry, utilizes Amerikal’s Thin Ink Film Technology. The new process will be accomplished by turning off gas-fired ovens, chill drums, chill water compressors, electrical pumps, silicone applicators and electrically powered blowers; replacing traditional press cleaners and wash-up chemicals with Genesis

With the U.S. economy on shaky ground, book publishers, like so many others, are honing in on ways to cut costs while growing their businesses. This often means tapping the resources of thirdparty partners to manage the aspects of the publishing business that fall outside the publisher’s core competencies (creating and marketing great content)—things like physically managing inventory and fulfilling orders from retail partners and consumers. For fulfillment help, publishers may turn to their book printers, which often have warehousing and fulfillment operations to complement their manufacturing services, or to a third-party fulfillment specialist. Location, Location, Location Direct-mailers will tell you that minimizing mail

For the second consecutive year, Visant Corp. nailed down the top spot in Book Business’ Top 30 Book Manufacturers List (p. 41)—ranked by 2005 book manufacturing revenue—in what was certainly an up-and-down year for many book printers. The book manufacturing landscape continues to change, with paper prices on the rise while availability declines. Publishers are being more vigilant than ever in controlling their costs, while Asia’s impact on the market increases each year. In its annual look at the state of the industry, Book Business sought insights from executives at four of the companies on the list—four companies, it is worth noting, that posted

Len Kain, vice president of marketing, Dogfriendly.com, knows firsthand how much of a gamble fulfillment can be in the book business. While he’s figured out a system for just the right level of inventory, he concedes it can be a roll of the dice. As a small publisher, he’s learned to play the game of fulfillment and returns to his best advantage—to reduce losses and increase gains. For him, as for larger publishers and also distributors, developing efficient warehouse fulfillment and return procedures can involve a healthy run of trial and error. So what is working and what isn’t? Book Business interviewed two